The World’s First Full Electric High-Speed Roll Forming System
The Future of Coil Processing is Here
Dallan introduces a major innovation in thin sheet metal forming: the Full Electric 120 roll forming system. This advanced platform marks a new standard in productivity, energy efficiency, and automation — delivering everything manufacturers need for Lean Coil Fabricating.
Engineered for high-speed, just-in-time production, and seamless integration with automated packaging, the Full Electric 120 is not just a machine — it’s a complete production system.
Compact, Fast, and Plug & Play
Installation is no longer a bottleneck. The Dallan Full Electric 120 features a monoblock structure that fits inside a standard container and can be fully installed in just four days. Its compact design includes:
- Forming unit
- Pre-punching and embossing modules
- Servo-electric flying shear
- Soundproof cabin
- Scrap evacuation
- Siemens control desk
Requiring only three connections — power, air, and internet — the system is designed for fast setup and minimal downtime.
Full Electric Efficiency with -34% Energy Consumption
Powered by Dallan Electric servo actuators, the Full Electric 120 eliminates hydraulics completely. That means:
- No oil changes or leaks
- Centralized automatic lubrication
- -34% energy use compared to hydraulic systems
- Patented tools with <0.55 sec cycle time
- Regenerative energy recovery from the flying shear
It’s a cleaner, quieter, and more sustainable production platform that lowers operational costs while increasing uptime.
Up to 120 m/min with Flexible, Scalable Production
Speed is nothing without control — and the Full Electric 120 excels at both.
- Up to 120 meters/min on 0.8mm material
- Up to 60 m/min on 1.2mm with COMBI gearbox
- Configurable roll forming stations: 8, 12, or 16 passes
- Pre-punching, marking, and embossing options
- SMED-style rapid format changes
Future-ready and fully modular, the platform adapts to new production needs and profile types.
D-Touch: Intelligent Control, Just-in-Time Management
At the heart of the system is Dallan’s D-Touch software, the digital brain behind the Full Electric 120. Developed in-house over five years, D-Touch enables:
- Real-time control via Siemens PLC and industrial PC
- ERP and MES integration
- Job list management directly on the touchscreen
- Integrated teleassistance
- Full production statistics and logs
- Seamless connection to coil warehouse systems
This allows for true Industry 4.0/5.0 manufacturing: efficient, connected, and optimized.
Coil To Pack: Automated Packaging at Full Speed
The perfect match for a high-speed line? A packaging system that can keep up.
That’s why Dallan developed Coil To Pack, an advanced packaging line that processes:
- Up to 35,000 meters of profiles in 8 hours
- Profiles from 2.4 to 8 meters, 0.3–1.2mm thick
- Both vertical and horizontal bundles
- Auto-regulated stacking, strapping, and wood insertion
- Modular configuration with only 7 compact units
- Speeds up to 160 m/min with 4-meter profiles
Real Just-in-Time: From Coil to Packed Profile with Zero Waste
By synchronizing directly with the Full Electric 120 via D-Touch, Coil To Pack ensures:
- Profile lengths match job site specs exactly
- No cutting or waste at the construction site
- Fewer handling errors
- Less labor and faster installations
- Higher perceived value by the end customer
A Complete Lean Coil Fabricating System
Together, the Full Electric 120 and Coil To Pack create the ultimate Lean Manufacturing solution — combining:
- ⚡ Full Electric Motion
- 🚀 High-Speed Output
- 🧠 Intelligent Software
- 📦 Automated Packaging
- 🌍 Real Sustainability
For manufacturers ready to reduce costs, optimize workflows, and increase their competitiveness, this is more than a machine — it’s a production revolution.
💬 Want to Learn More?
📩 Contact our team to book a live demo or request your custom quote.
📞 Dallan: +39 0423 734111 | 📧 [email protected]
Lean Coil Fabricating. Made Simple. Made by Dallan.