Lean Manufacturing for Scaffolding and Drain Channels: Efficiency and Innovation with Dallan
Dallan revolutionizes the production of sheet metal profiles for scaffolding and drainage channels, introducing Lean Manufacturing solutions that optimize the production process.
Dallan systems deliver fully finished profiles directly from coils: punched, embossed, folded, and cut to size, with no manual intervention.
This technology provides exceptional flexibility and fully automated production, perfectly aligned with Industry 4.0 standards.
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Why Choose Dallan Systems for Scaffolding and Drain Channels?
Profiles used in scaffolding and drainage channels share key technical features:
- Punching: essential for water drainage.
- Embossing: ensures greater grip and slip resistance for walkable surfaces.
With Dallan systems, these processes are integrated into a single production line, eliminating manual steps and optimizing production time.
Key Features of the Dallan System
The system includes:
- Decoiler: available in single or double configurations.
- Straightener: ensures perfect material flatness.
- Pre-punching and embossing press: configurable as single or double, ideal for combining multiple accessory operations.
- Dallan precision roll former: processes sheets up to 2.5 mm thick, creating C, Omega, and special profiles.
- Cutting unit: with options for standard cutting or head-to-tail bending and cutting.
- Unloading table: organizes completed profiles.
- Palletizing robot: part of the Coil To Pack system for a fully automated process.
Advantages of Dallan Technology
- Just-in-Time Production: each profile can be made in different sizes and configurations without interruptions, thanks to Dallan’s pre-punching system and parametric software.
- Production Flexibility: the Dallan COMBI system enables quick changes between different configurations.
- Waste Reduction:
- Minimal material inventory.
- Elimination of intermediate storage and WIP (Work in Progress).
- Advanced Connectivity:
- Dallan D-Touch system, compatible with MES and ERP.
- Remote control, teleservice, and real-time production monitoring.
Integrated Lean Manufacturing
Dallan systems implement Lean principles through:
- Total Automation: minimizing manual labor.
- Simplified Processes: a linear, interruption-free workflow.
- Cost Efficiency: reduced downtime and minimized waste.
Main Applications
- Scaffolding: robust and secure profiles for construction scaffolding.
- Drain Channels: drainage profiles with functional and slip-resistant surfaces.
Looking to Improve Your Production?
Contact us to discover how Dallan systems can transform your production, making your business more efficient and competitive.
Bring Lean Manufacturing to your production with Dallan: efficiency, precision, and innovation.
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