Shutter Production: with the Dallan Coil To Window System, save up to €500,000 per year by working 8 hours a day

February 2025 Rollforming

Why is the Dallan Coil to Window System so Efficient?

In the shutter industry, reducing costs and waste is essential for staying competitive.

The Dallan Coil To Window technology revolutionizes the production process by eliminating material waste, reducing storage costs, and optimizing labor.

With this innovation, you can recover your entire investment in less than two years, ensuring significant cost savings and a more efficient, sustainable production process.

5 reasons why you can recover your investment in less than 2 years

  1. From 4 Operators to 1: Reduced Labor Costs
    A single operator can manage the entire system, significantly cutting operational costs compared to traditional bar-based processes, which typically require at least 4 workers.
  1. Lower Raw Material Costs
    By purchasing aluminum coils and polyurethane components instead of pre-cut bars, you benefit from substantial material cost savings and greater production flexibility.
  1. Significant Reduction in Material Waste
    With traditional bar-cutting methods, material waste can reach 10-15%.
    Practical example: when producing 1.05-meter slats from a 6-meter bar, you end up with 750 mm of scrap.
    The Coil To Window system eliminates this issue by cutting only the necessary length, reducing waste to less than 2%!
  1. Streamlined Storage and Lower Inventory Costs
    There is no need to store large quantities of bars, reducing warehouse costs.
    You only need:
    Aluminum coils
    Polyurethane components
    This means less storage space, lower logistics costs, and a more efficient supply chain.
  1. Just-in-Time Production
    The machine cuts exactly what is needed, when it is needed, avoiding excess materials and optimizing the production process.

Cost reduction and increased production efficiency

Thanks to the Coil To Window technology, companies can save over €500,000 per year, reducing operational costs and maximizing production efficiency.

With a payback period of less than two years, the Dallan system is the ideal solution for manufacturers looking to enhance their market competitiveness.

See the D6TL Line in action 

Watch the D6TL line, one of Dallan’s most advanced systems, in action.

 

This machine produces cut-to-size shutter slats, even without plastic end caps, resulting in additional material savings and lower overall production costs.

Additional benefits of the Coil To Window Technology

Beyond cost savings, the Coil To Window lines provide extra technical advantages:

  • Perfectly Aligned Ventilation Holes
    Advanced design ensures flawless vertical alignment, improving aesthetics and consistency.
  • Better Light Blocking
    The first slats at the top can be produced without holes, ensuring better room darkening and increased privacy.
  • Superior Profile Quality
    With over 47 years of experience and more than 350 profile models developed, Dallan guarantees high-quality finished products with superior durability.

Conclusion: optimize your production with Dallan

The Dallan Coil To Window system is the perfect solution for companies looking to:

  • Reduce production costs
  • Eliminate material waste
  • Optimize labor usage
  • Recover their investment in less than 2 years

 

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