Complete control over the production and system management.

Production Feedback loggers is a patch added to the Production Supervisor of Dallan system, which allows the analysis of the ammount of material utilization, the number of processed products, the state of the machine and others data, in order to have a general report of the production cycle.

This application analyses 4 main areas:

1. MATERIAL (linear meters)

  • Used material: amount of all the calculable material by feedback devices (Encoder), both in automatic and manual way.
  • Produced material: amount of real produced material, without scrap.
  • Waste material: amount of material the machine identifies as scrap.

N.B. Scrap material is not necessarily equal to (Used Material – Produced Material), because this value results from what the machine can evaluate as scrap. Anyway the difference between the Used Material and the Produced Material, exactly corresponds to the total scrap.

2. AMOUNT OF PRODUCED PIECES

  • Products : number of pieces that are considered “good” by the machine.
  • Scrap : number of pieces that are considered as “scraps” by the machine.

3. AVARAGE SPEED

4. STATE OF THE MACHINE

It allows to verify the state of the machine along time:

  • Switch Off : ammount of time the machines was turned off
  • In Manual : ammount of time the machines operated in manual mode
  • Run : ammount of time the machine was running.
  • Stop : ammount of time the machine was in stop mode, ready to start.
  • In Emer.: ammount of time the machine was in emergency stop.
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It is possible to associate the analysis period to these 4 visualizations:

  • Daily view: it is possible to choose a specified day
  • Daily continuous interval view : it is possible to select a period setting a start and end day.
  • Selection time view: it is possible to choose a start day and time and ones of end to verify the production (helpful to verify the production during shifts, mainly these are between two days such as 10pm – 6 am).
  • Monthly view with month and year
  • Annual view

Moreover for each view it is possible to filter user definition data. User collections is directly managed by Production Supervisor and there is the possibility to manage the user login before the machine start, in order to monitor his work.

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